成(Cheng)功(Gong)案(An)例(Li)
当(Dang)前(Qian)位(Wei)置(Zhi):(?)三(San)菱(Ling)PLC > 技(Ji)术(Shu)服(Fu)务(Wu) > 成(Cheng)功(Gong)案(An)例(Li)三(San)菱(Ling)伺(Si)服(Fu)电(Dian)机(Ji)应(Ying)用(Yong)案(An)例(Li):(?)华(Hua)南(Nan)某(Mou)企(Qi)业(Ye)对(Dui)其(Qi)纸(Zhi)尿(Niao)裤(Ku)生(Sheng)产(Chan)线(Xian)升(Sheng)级(Ji)改(Gai)造(Zao)
1、(?) 环(Huan)境(Jing)背(Bei)景(Jing)
(?) (?)随(Sui)着(Zhuo)科(Ke)学(Xue)技(Ji)术(Shu)进(Jin)步(Bu)和(He)人(Ren)民(Min)生(Sheng)活(Huo)水(Shui)平(Ping)提(Ti)高(Gao),市(Shi)场(Chang)对(Dui)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)的(De)需(Xu)求(Qiu)不(Bu)断(Duan)增(Zeng)加(Jia),使(Shi)之(Zhi)出(Chu)现(Xian)求(Qiu)大(Da)于(Yu)供(Gong)的(De)局(Ju)面(Mian)。(?)正(Zheng)是(Shi)由(You)于(Yu)出(Chu)现(Xian)了(Liao)这(Zhe)样(Yang)的(De)商(Shang)机(Ji),一(Yi)些(Xie)过(Guo)去(Qu)采(Cai)用(Yong)机(Ji)械(Xie)传(Chuan)动(Dong)式(Shi)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)生(Sheng)产(Chan)线(Xian)机(Ji)的(De)设(She)备(Bei)制(Zhi)造(Zao)厂(Chang)改(Gai)机(Ji)械(Xie)传(Chuan)动(Dong)为(Wei)伺(Si)服(Fu)控(Kong)制(Zhi)系(Xi)统(Tong)以(Yi)提(Ti)高(Gao)设(She)备(Bei)的(De)生(Sheng)产(Chan)效(Xiao)率(Lu);还(Huan)有(You)一(Yi)些(Xie)过(Guo)去(Qu)生(Sheng)产(Chan)餐(Can)巾(Jin)纸(Zhi),护(Hu)垫(Dian)的(De)设(She)备(Bei)制(Zhi)造(Zao)商(Shang)纷(Fen)纷(Fen)投(Tou)资(Zi)制(Zhi)造(Zao)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)生(Sheng)产(Chan)线(Xian)机(Ji).华(Hua)南(Nan)一(Yi)家(Jia)机(Ji)械(Xie)设(She)备(Bei)制(Zhi)造(Zao)商(Shang)就(Jiu)属(Shu)于(Yu)后(Hou)者(Zhe)。(?)
(?) (?)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)产(Chan)品(Pin)分(Fen)为(Wei): 大(Da)码(Ma)、(?)中(Zhong)码(Ma)、(?)小(Xiao)码(Ma),其(Qi)长(Chang)度(Du)从(Cong)385mm到(Dao)550mm不(Bu)等(Deng)。(?)设(She)计(Ji)速(Su)度(Du)为(Wei)200m/min,生(Sheng)产(Chan)节(Jie)拍(Pai)为(Wei)400pcs/min,装(Zhuang)机(Ji)容(Rong)量(Liang)为(Wei)260kw,精(Jing)度(Du)为(Wei)±(?)1mm。(?)该(Gai)机(Ji)的(De)传(Chuan)动(Dong)和(He)控(Kong)制(Zhi)系(Xi)统(Tong)采(Cai)用(Yong)三(San)菱(Ling)的(De)变(Bian)频(Pin)器(Qi)、(?)伺(Si)服(Fu)放(Fang)大(Da)器(Qi)和(He)Q02HPLC、(?)Q173CPU及(Ji)Q172CPU运(Yun)动(Dong)控(Kong)制(Zhi)器(Qi)。(?)
2.1主(Zhu)要(Yao)工(Gong)艺(Yi)过(Guo)程(Cheng)
(?) (?)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)生(Sheng)产(Chan)线(Xian)机(Ji)主(Zhu)要(Yao)设(She)备(Bei)由(You)以(Yi)下(Xia)组(Zu)成(Cheng): 8套(Tao)开(Kai)卷(Juan)装(Zhuang)置(Zhi)、(?) 8台(Tai)复(Fu)合(He)辊(Gun)和(He)压(Ya)辊(Gun)、(?)6台(Tai)切(Qie)刀(Dao)辊(Gun)及(Ji)折(Zhe)叠(Die)和(He)叠(Die)码(Ma)装(Zhuang)置(Zhi).其(Qi)工(Gong)艺(Yi)流(Liu)程(Cheng)如(Ru)图(Tu)1所(Suo)示(Shi)。(?)
(?) (?)按(An)照(Zhao)具(Ju)体(Ti)功(Gong)能(Neng)划(Hua)分(Fen)它(Ta)们(Men)是(Shi):
一(Yi) 开(Kai)卷(Juan)装(Zhuang)置(Zhi)
①(?) 导(Dao)流(Liu)无(Wu)纺(Fang)布(Bu)开(Kai)卷(Juan)
②(?) 卫(Wei)生(Sheng)纸(Zhi)开(Kai)卷(Juan)
③(?) 弹(Dan)性(Xing)腰(Yao)带(Dai)开(Kai)卷(Juan)
④(?) 底(Di)膜(Mo)开(Kai)卷(Juan)
⑤(?) 前(Qian)胶(Jiao)贴(Tie)开(Kai)卷(Juan)
⑥(?) 面(Mian)料(Liao)无(Wu)纺(Fang)布(Bu)开(Kai)卷(Juan)
⑦(?) 复(Fu)合(He)贴(Tie)开(Kai)卷(Juan)
⑧(?) 挡(Dang)墙(Qiang)无(Wu)纺(Fang)布(Bu)开(Kai)卷(Juan)
二(?) 刀(Dao)具(Ju)总(Zong)成(Cheng)
①(?) 棉(Mian)芯(Xin)切(Qie)刀(Dao)
②(?) 弹(Dan)性(Xing)腰(Yao)切(Qie)刀(Dao)
③(?) 前(Qian)胶(Jiao)贴(Tie)切(Qie)刀(Dao)
④(?) 复(Fu)合(He)贴(Tie)切(Qie)刀(Dao)
⑤(?) 成(Cheng)型(Xing)边(Bian)切(Qie)刀(Dao)
⑥(?) 成(Cheng)型(Xing)终(Zhong)切(Qie)刀(Dao)
三(San) 复(Fu)合(He)辊(Gun)和(He)压(Ya)辊(Gun)
①(?) 棉(Mian)芯(Xin)压(Ya)纹(Wen)辊(Gun)
②(?) 三(San)星(Xing)压(Ya)合(He)辊(Gun) 1
③(?) 三(San)星(Xing)压(Ya)合(He)辊(Gun) 2
④(?) 三(San)星(Xing)压(Ya)辊(Gun)牵(Qian)引(Yin)
⑤(?) 导(Dao)流(Liu)无(Wu)纺(Fang)布(Bu)、(?)卫(Wei)生(Sheng)纸(Zhi)、(?)棉(Mian)芯(Xin)复(Fu)合(He)辊(Gun)
⑥(?) 面(Mian)料(Liao)无(Wu)纺(Fang)布(Bu)、(?)弹(Dan)性(Xing)腰(Yao)复(Fu)合(He)辊(Gun)
⑦(?) 前(Qian)胶(Jiao)贴(Tie)、(?)底(Di)膜(Mo)复(Fu)合(He)辊(Gun)
⑧(?) 左(Zuo)右(You)复(Fu)合(He)贴(Tie)复(Fu)合(He)辊(Gun)
(?) (?)开(Kai)卷(Juan)装(Zhuang)置(Zhi)将(Jiang)生(Sheng)产(Chan)纸(Zhi)尿(Niao)裤(Ku)需(Xu)要(Yao)的(De)各(Ge)种(Zhong)材(Cai)料(Liao)依(Yi)序(Xu)输(Shu)送(Song)至(Zhi)主(Zhu)加(Jia)工(Gong)线(Xian), 切(Qie)刀(Dao)辊(Gun)则(Ze)按(An)产(Chan)品(Pin)的(De)规(Gui)格(Ge)剪(Jian)切(Qie)成(Cheng)各(Ge)种(Zhong)形(Xing)状(Zhuang)尺(Chi)寸(Cun),经(Jing)复(Fu)合(He)辊(Gun)和(He)压(Ya)辊(Gun)及(Ji)最(Zui)终(Zhong)切(Qie)断(Duan)刀(Dao)完(Wan)成(Cheng)婴(Ying)儿(?)纸(Zhi)尿(Niao)裤(Ku)产(Chan)品(Pin)加(Jia)工(Gong).最(Zui)后(Hou)经(Jing)折(Zhe)叠(Die)、(?)叠(Die)码(Ma)包(Bao)装(Zhuang)入(Ru)袋(Dai)
。(?)
2.2 硬(Ying)件(Jian)组(Zu)成(Cheng)
(?) (?)系(Xi)统(Tong)开(Kai)卷(Juan)装(Zhuang)置(Zhi)的(De)传(Chuan)动(Dong)设(She)备(Bei)采(Cai)用(Yong)三(San)菱(Ling)FR-540E变(Bian)频(Pin)器(Qi); 切(Qie)刀(Dao)辊(Gun)、(?)复(Fu)合(He)辊(Gun)和(He)压(Ya)牵(Qian)辊(Gun)、(?)输(Shu)送(Song)辊(Gun)等(Deng)设(She)备(Bei)采(Cai)用(Yong)三(San)菱(Ling)J2S-B伺(Si)服(Fu)大(Da)器(Qi).基(Ji)础(Chu)自(Zi)动(Dong)化(Hua)采(Cai)用(Yong)Q02HPLC、(?)Q173和(He)Q172CPU运(Yun)动(Dong)控(Kong)制(Zhi)器(Qi)组(Zu)成(Cheng)的(De)多(Duo)CPU系(Xi)统(Tong).人(Ren)机(Ji)界(Jie)面(Mian)采(Cai)用(Yong)三(San)菱(Ling)GOT985完(Wan)成(Cheng)参(Can)数(Shu)设(She)置(Zhi)、(?)系(Xi)统(Tong)监(Jian)控(Kong)、(?)启(Qi)动(Dong)、(?)停(Ting)止(Zhi)等(Deng).其(Qi)硬(Ying)件(Jian)配(Pei)置(Zhi)如(Ru)图(Tu)2所(Suo)示(Shi).
(?) (?)Q02CPU控(Kong)制(Zhi)17轴(Zhou)变(Bian)频(Pin)器(Qi),Q173CPU控(Kong)制(Zhi)生(Sheng)产(Chan)加(Jia)工(Gong)30轴(Zhou)伺(Si)服(Fu)电(Dian)机(Ji),Q172CPU控(Kong)制(Zhi)包(Bao)装(Zhuang)设(She)备(Bei)5轴(Zhou)伺(Si)服(Fu)电(Dian)机(Ji).
(?) (?)按(An)工(Gong)艺(Yi)要(Yao)求(Qiu)35轴(Zhou)伺(Si)服(Fu)电(Dian)机(Ji)和(He)17轴(Zhou)变(Bian)频(Pin)异(Yi)步(Bu)电(Dian)机(Ji)必(Bi)须(Xu)同(Tong)步(Bu)。(?)16台(Tai)开(Kai)卷(Juan)装(Zhuang)置(Zhi)独(Du)立(Li)传(Chuan)动(Dong),两(Liang)台(Tai)为(Wei)一(Yi)组(Zu)恒(Heng)张(Zhang)力(Li)自(Zi)动(Dong)换(Huan)接(Jie)料(Liao);6套(Tao)切(Qie)刀(Dao)辊(Gun)相(Xiang)位(Wei)要(Yao)严(Yan)格(Ge)一(Yi)致(Zhi);8套(Tao)复(Fu)合(He)辊(Gun)和(He)压(Ya)合(He)/牵(Qian)辊(Gun)及(Ji)输(Shu)送(Song)辊(Gun)等(Deng)线(Xian)速(Su)度(Du)完(Wan)全(Quan)相(Xiang)同(Tong);包(Bao)装(Zhuang)设(She)备(Bei)位(Wei)置(Zhi)控(Kong)制(Zhi)和(He)开(Kai)卷(Juan)装(Zhuang)置(Zhi)张(Zhang)力(Li)控(Kong)制(Zhi)节(Jie)拍(Pai)匹(Pi)配(Pei);才(Cai)能(Neng)确(Que)保(Bao)产(Chan)品(Pin)的(De)一(Yi)致(Zhi)性(Xing)、(?)重(Zhong)复(Fu)性(Xing)及(Ji)精(Jing)度(Du)。(?)该(Gai)设(She)备(Bei)集(Ji)相(Xiang)位(Wei)控(Kong)制(Zhi)、(?)速(Su)度(Du)控(Kong)制(Zhi)、(?)位(Wei)置(Zhi)控(Kong)制(Zhi)、(?)张(Zhang)力(Li)控(Kong)制(Zhi)为(Wei)一(Yi)体(Ti)。(?)
2.3 Q—(?)Motion
(?) (?)Q173和(He)Q172是(Shi)继(Ji)A系(Xi)列(Lie)运(Yun)动(Dong)控(Kong)制(Zhi)器(Qi)的(De)更(Geng)新(Xin)换(Huan)代(Dai)产(Chan)品(Pin)。(?)Q173可(Ke)控(Kong)制(Zhi)32轴(Zhou);Q172可(Ke)控(Kong)制(Zhi)8轴(Zhou),程(Cheng)序(Xu)执(Zhi)行(Xing)周(Zhou)期(Qi)((?)SV22 4轴(Zhou))(?)仅(Jin)为(Wei)0.88ms,是(Shi)以(Yi)往(Wang)的(De)1/4。(?) Q173和(He)Q172CPU单(Dan)元(Yuan)具(Ju)有(You)运(Yun)动(Dong)控(Kong)制(Zhi)和(He)事(Shi)件(Jian)处(Chu)理(Li)的(De)64位(Wei)RISC处(Chu)理(Li)器(Qi),能(Neng)高(Gao)速(Su)度(Du)完(Wan)成(Cheng)高(Gao)精(Jing)度(Du)计(Ji)算(Suan)和(He)大(Da)量(Liang)数(Shu)据(Ju)通(Tong)讯(Xun)。(?)具(Ju)有(You)多(Duo)轴(Zhou)插(Cha)补(Bu)、(?)速(Su)度(Du)控(Kong)制(Zhi)、(?)凸(Tu)轮(Lun)定(Ding)形(Xing)、(?)轨(Gui)迹(Ji)控(Kong)制(Zhi)等(Deng)多(Duo)样(Yang)运(Yun)动(Dong)控(Kong)制(Zhi)功(Gong)能(Neng)。(?)SSCNT伺(Si)服(Fu)总(Zong)线(Xian)传(Chuan)输(Shu)速(Su)度(Du)为(Wei)5.6Mbps,发(Fa)送(Song)周(Zhou)期(Qi)0.88ms,确(Que)保(Bao)同(Tong)步(Bu)精(Jing)度(Du)和(He)速(Su)度(Du)/位(Wei)置(Zhi)的(De)控(Kong)制(Zhi)精(Jing)度(Du)。(?)Q173和(He)Q172兼(Jian)容(Rong)MELSEC-Q系(Xi)列(Lie)PLC-CPU,进(Jin)行(Xing)高(Gao)速(Su)顺(Shun)序(Xu)程(Cheng)序(Xu)的(De)处(Chu)理(Li) 。(?)Q02HCPU是(Shi)多(Duo)CPU系(Xi)统(Tong)的(De)主(Zhu)控(Kong)CPU。(?)
(?) (?)系(Xi)统(Tong)软(Ruan)件(Jian):
(?) (?)传(Chuan)输(Shu)装(Zhuang)配(Pei)软(Ruan)件(Jian)SV13:提(Ti)供(Gong):线(Xian)性(Xing)插(Cha)补(Bu)((?)1-4轴(Zhou))(?)、(?)圆(Yuan)弧(Hu)插(Cha)补(Bu)、(?)螺(Luo)旋(Xuan)插(Cha)补(Bu)、(?)等(Deng)速(Su)度(Du)控(Kong)制(Zhi)、(?)固(Gu)定(Ding)距(Ju)离(Li)进(Jin)给(Gei)、(?)速(Su)度(Du)控(Kong)制(Zhi)、(?)速(Su)度(Du)切(Qie)换(Huan)控(Kong)制(Zhi)、(?)速(Su)度(Du)-位(Wei)置(Zhi)切(Qie)换(Huan)等(Deng)功(Gong)能(Neng),适(Shi)于(Yu)电(Dian)子(Zi)元(Yuan)件(Jian)装(Zhuang)配(Pei)、(?)装(Zhuang)料(Liao)机(Ji)/卸(Xie)料(Liao)机(Ji)、(?)食(Shi)品(Pin)包(Bao)装(Zhuang)、(?)X-Y工(Gong)作(Zuo)台(Tai)、(?)传(Chuan)送(Song)机(Ji)器(Qi)、(?)喷(Pen)涂(Tu)机(Ji)、(?)焊(Han)接(Jie)机(Ji)、(?)注(Zhu)塑(Su)机(Ji)、(?)贴(Tie)片(Pian)机(Ji)等(Deng)。(?)
(?) (?)自(Zi)动(Dong)机(Ji)器(Qi)软(Ruan)件(Jian)SV22:在(Zai)SV13功(Gong)能(Neng)的(De)基(Ji)础(Chu)上(Shang)增(Zeng)加(Jia)了(Liao):多(Duo)轴(Zhou)同(Tong)步(Bu)控(Kong)制(Zhi)、(?)凸(Tu)轮(Lun)控(Kong)制(Zhi)、(?)绘(Hui)图(Tu)控(Kong)制(Zhi)、(?)电(Dian)子(Zi)轴(Zhou)、(?)电(Dian)子(Zi)离(Li)合(He)器(Qi)等(Deng)功(Gong)能(Neng).适(Shi)合(He)于(Yu)印(Yin)刷(Shua)机(Ji)、(?)制(Zhi)纸(Zhi)机(Ji)、(?)食(Shi)品(Pin)加(Jia)工(Gong)机(Ji)、(?)精(Jing)纺(Fang)机(Ji)、(?)纺(Fang)织(Zhi)机(Ji)械(Xie)等(Deng)。(?)
(?) (?)凸(Tu)轮(Lun)软(Ruan)件(Jian)CAMP:制(Zhi)作(Zuo)凸(Tu)轮(Lun)运(Yun)行(Xing)曲(Qu)线(Xian)或(Huo)自(Zi)由(You)曲(Qu)线(Xian),实(Shi)施(Shi)轨(Gui)迹(Ji)控(Kong)制(Zhi)及(Ji)相(Xiang)位(Wei)控(Kong)制(Zhi).
(?) (?)同(Tong)步(Bu)编(Bian)码(Ma)器(Qi)功(Gong)能(Neng),实(Shi)现(Xian)多(Duo)轴(Zhou)同(Tong)步(Bu)控(Kong)制(Zhi)和(He)相(Xiang)位(Wei)自(Zi)动(Dong)控(Kong)制(Zhi)。(?)
(?) (?)数(Shu)字(Zi)示(Shi)波(Bo)器(Qi)功(Gong)能(Neng),实(Shi)现(Xian)力(Li)矩(Ju)、(?)速(Su)度(Du)、(?)位(Wei)置(Zhi)等(Deng)电(Dian)机(Ji)信(Xin)息(Xi)的(De)实(Shi)时(Shi)监(Jian)控(Kong)。(?)
3、(?) 应(Ying)用(Yong)软(Ruan)件(Jian)设(She)计(Ji)
(?) (?)Q—(?)Motion提(Ti)供(Gong)实(Shi)模(Mo)式(Shi)和(He)虚(Xu)模(Mo)式(Shi)两(Liang)种(Zhong)控(Kong)制(Zhi)模(Mo)式(Shi).程(Cheng)序(Xu)设(She)计(Ji)使(Shi)用(Yong)Motion SFC((?)Sequential
Function Chart)(?)语(Yu)言(Yan)和(He)支(Zhi)持(Chi)机(Ji)械(Xie)的(De)语(Yu)言(Yan)进(Jin)行(Xing)可(Ke)视(Shi)化(Hua)编(Bian)程(Cheng)。(?) Motion SFC是(Shi)以(Yi)流(Liu)程(Cheng)图(Tu)的(De)形(Xing)式(Shi)进(Jin)行(Xing)描(Miao)述(Shu),按(An)照(Zhao)机(Ji)械(Xie)动(Dong)作(Zuo)步(Bu)骤(Zhou)编(Bian)写(Xie),容(Rong)易(Yi)制(Zhi)作(Zuo)工(Gong)序(Xu)控(Kong)制(Zhi)的(De)程(Cheng)序(Xu)。(?)支(Zhi)持(Chi)机(Ji)械(Xie)的(De)语(Yu)言(Yan)是(Shi)通(Tong)过(Guo)软(Ruan)件(Jian)模(Mo)块(Kuai)实(Shi)现(Xian)主(Zhu)轴(Zhou)、(?)齿(Chi)轮(Lun)、(?)离(Li)合(He)器(Qi)、(?)凸(Tu)轮(Lun)等(Deng)硬(Ying)件(Jian)动(Dong)作(Zuo),自(Zi)由(You)地(Di)把(Ba)这(Zhe)些(Xie)模(Mo)块(Kuai)组(Zu)合(He)起(Qi)来(Lai),即(Ji)完(Wan)成(Cheng)虚(Xu)模(Mo)式(Shi)下(Xia)的(De)机(Ji)械(Xie)语(Yu)言(Yan)的(De)程(Cheng)序(Xu)设(She)计(Ji)。(?)实(Shi)现(Xian)复(Fu)杂(Za)的(De)同(Tong)步(Bu)控(Kong)制(Zhi)、(?)轨(Gui)迹(Ji)控(Kong)制(Zhi)及(Ji)协(Xie)调(Diao)控(Kong)制(Zhi)
。(?)
(?) (?)纸(Zhi)尿(Niao)裤(Ku)生(Sheng)产(Chan)线(Xian)机(Ji)的(De)系(Xi)统(Tong)连(Lian)锁(Suo)功(Gong)能(Neng),调(Diao)节(Jie)功(Gong)能(Neng),设(She)备(Bei)启(Qi)动(Dong)停(Ting)止(Zhi)控(Kong)制(Zhi)等(Deng)使(Shi)用(Yong)Motion SFC编(Bian)程(Cheng); 同(Tong)步(Bu)控(Kong)制(Zhi), 系(Xi)统(Tong)较(Jiao)正(Zheng),复(Fu)合(He)辊(Gun)压(Ya)合(He)/牵(Qian)辊(Gun)线(Xian)速(Su)度(Du)控(Kong)制(Zhi)、(?)切(Qie)刀(Dao)辊(Gun)相(Xiang)位(Wei)控(Kong)制(Zhi)等(Deng)使(Shi)用(Yong)支(Zhi)持(Chi)机(Ji)械(Xie)的(De)语(Yu)言(Yan)编(Bian)程(Cheng); 开(Kai)卷(Juan)装(Zhuang)置(Zhi)张(Zhang)力(Li)控(Kong)制(Zhi)由(You)Q02HCPU用(Yong)梯(Ti)形(Xing)图(Tu)编(Bian)程(Cheng)。(?)
3.1 同(Tong)步(Bu)控(Kong)制(Zhi)
(?) (?)纸(Zhi)尿(Niao)裤(Ku)加(Jia)工(Gong)生(Sheng)产(Chan)线(Xian)同(Tong)步(Bu)通(Tong)过(Guo)控(Kong)制(Zhi)程(Cheng)序(Xu)如(Ru)图(Tu)3所(Suo)示(Shi).
图(Tu)三(San)同(Tong)步(Bu)控(Kong)制(Zhi)虚(Xu)模(Mo)式(Shi)程(Cheng)序(Xu)
(?) (?)由(You)一(Yi)台(Tai)虚(Xu)拟(Ni)伺(Si)服(Fu)电(Dian)机(Ji)经(Jing)一(Yi)虚(Xu)拟(Ni)主(Zhu)轴(Zhou)通(Tong)过(Guo)齿(Chi)轮(Lun)、(?)离(Li)合(He)器(Qi)、(?)变(Bian)速(Su)机(Ji)差(Cha)速(Su)齿(Chi)轮(Lun)/变(Bian)速(Su)机(Ji),驱(Qu)动(Dong)滚(Gun)筒(Tong)或(Huo)凸(Tu)轮(Lun) 。(?)滚(Gun)筒(Tong)代(Dai)表(Biao)复(Fu)合(He)辊(Gun)或(Huo)压(Ya)合(He)/牵(Qian)辊(Gun)或(Huo)输(Shu)送(Song)辊(Gun), 凸(Tu)轮(Lun)代(Dai)表(Biao)切(Qie)刀(Dao)辊(Gun)。(?)30个(Ge)离(Li)合(He)器(Qi)由(You)一(Yi)个(Ge)位(Wei)软(Ruan)元(Yuan)件(Jian)控(Kong)制(Zhi),所(Suo)以(Yi)当(Dang)这(Zhe)台(Tai)虚(Xu)拟(Ni)伺(Si)服(Fu)电(Dian)机(Ji)以(Yi)某(Mou)一(Yi)转(Zhuan)速(Su)启(Qi)动(Dong),即(Ji)通(Tong)过(Guo)虚(Xu)拟(Ni)主(Zhu)轴(Zhou)将(Jiang)脉(Mai)冲(Chong)数(Shu)和(He)脉(Mai)冲(Chong)频(Pin)率(Lu)传(Chuan)递(Di)给(Gei)切(Qie)刀(Dao)辊(Gun)、(?)复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)、(?)输(Shu)送(Song)辊(Gun)使(Shi)它(Ta)们(Men)按(An)设(She)计(Ji)好(Hao)的(De)速(Su)度(Du)同(Tong)步(Bu)运(Yun)行(Xing)。(?)((?)由(You)于(Yu)版(Ban)面(Mian)限(Xian)制(Zhi)只(Zhi)复(Fu)制(Zhi)了(Liao)14轴(Zhou)伺(Si)服(Fu))(?)
3.2 系(Xi)统(Tong)较(Jiao)正(Zheng)
3.2.1原(Yuan)点(Dian)回(Hui)归(Gui)
(?) (?)为(Wei)满(Man)足(Zu)机(Ji)械(Xie)设(She)计(Ji)需(Xu)要(Yao)Q—(?)Motion设(She)计(Ji)了(Liao)多(Duo)种(Zhong)方(Fang)式(Shi):
①(?) 近(Jin)点(Dian)DOG方(Fang)式(Shi)原(Yuan)点(Dian)回(Hui)归(Gui)
②(?) 计(Ji)数(Shu)方(Fang)式(Shi)原(Yuan)点(Dian)回(Hui)归(Gui)
③(?) 数(Shu)据(Ju)设(She)置(Zhi)方(Fang)式(Shi)原(Yuan)点(Dian)回(Hui)归(Gui)
④(?) 停(Ting)止(Zhi)器(Qi)方(Fang)式(Shi)原(Yuan)点(Dian)回(Hui)归(Gui)
⑤(?) 限(Xian)位(Wei)开(Kai)关(Guan)混(Hun)合(He)型(Xing)原(Yuan)点(Dian)回(Hui)归(Gui)
(?) (?)原(Yuan)点(Dian)回(Hui)归(Gui),即(Ji)机(Ji)械(Xie)系(Xi)统(Tong)和(He)电(Dian)气(Qi)系(Xi)统(Tong)较(Jiao)正(Zheng).是(Shi)相(Xiang)位(Wei)控(Kong)制(Zhi)、(?)位(Wei)置(Zhi)控(Kong)制(Zhi)关(Guan)键(Jian),选(Xuan)择(Ze)恰(Qia)当(Dang)的(De)原(Yuan)点(Dian)回(Hui)归(Gui)方(Fang)式(Shi)才(Cai)能(Neng)保(Bao)证(Zheng)系(Xi)统(Tong)控(Kong)制(Zhi)精(Jing)度(Du) 。(?)
(?) (?)该(Gai)套(Tao)系(Xi)统(Tong)采(Cai)用(Yong)数(Shu)据(Ju)设(She)置(Zhi)方(Fang)式(Shi)原(Yuan)点(Dian)回(Hui)归(Gui) 。(?)使(Shi)用(Yong)JOG功(Gong)能(Neng)手(Shou)动(Dong)将(Jiang)控(Kong)制(Zhi)对(Dui)象(Xiang)移(Yi)至(Zhi)期(Qi)望(Wang)点(Dian),然(Ran)后(Hou)启(Qi)动(Dong)原(Yuan)点(Dian)回(Hui)归(Gui) 。(?)包(Bao)装(Zhuang)设(She)备(Bei)的(De)位(Wei)置(Zhi)系(Xi)统(Tong)使(Shi)用(Yong)绝(Jue)对(Dui)位(Wei)置(Zhi)编(Bian)码(Ma)器(Qi),所(Suo)以(Yi)虽(Sui)操(Cao)作(Zuo)繁(Fan)琐(Suo)但(Dan)机(Ji)器(Qi)一(Yi)次(Ci)性(Xing)调(Diao)好(Hao)即(Ji)可(Ke)
。(?)
3.2.2系(Xi)统(Tong)调(Diao)整(Zheng)
(?) (?)当(Dang)纸(Zhi)尿(Niao)裤(Ku)加(Jia)工(Gong)生(Sheng)产(Chan)线(Xian)所(Suo)有(You)轴(Zhou)从(Cong)静(Jing)止(Zhi)状(Zhuang)态(Tai)启(Qi)动(Dong)到(Dao)额(E)定(Ding)转(Zhuan)速(Su)状(Zhuang)态(Tai)或(Huo)从(Cong)一(Yi)个(Ge)稳(Wen)态(Tai)((?)速(Su)度(Du))(?)到(Dao)另(Ling)一(Yi)个(Ge)稳(Wen)态(Tai)((?)速(Su)度(Du))(?)的(De)过(Guo)渡(Du)过(Guo)程(Cheng),即(Ji)动(Dong)态(Tai)速(Su)度(Du)曲(Qu)线(Xian)不(Bu)一(Yi)致(Zhi), 切(Qie)刀(Dao)辊(Gun)之(Zhi)间(Jian)会(Hui)出(Chu)现(Xian)错(Cuo)位(Wei); 复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)之(Zhi)间(Jian)出(Chu)现(Xian)堆(Dui)料(Liao)或(Huo)打(Da)滑(Hua)现(Xian)象(Xiang)。(?)所(Suo)以(Yi)调(Diao)整(Zheng)各(Ge)伺(Si)服(Fu)轴(Zhou)的(De)增(Zeng)益(Yi)和(He)积(Ji)分(Fen)参(Can)数(Shu)不(Bu)仅(Jin)响(Xiang)应(Ying)快(Kuai)而(?)且(Qie)要(Yao)过(Guo)渡(Du)过(Guo)程(Cheng)曲(Qu)线(Xian)完(Wan)全(Quan)一(Yi)致(Zhi)
。(?)
3.3 复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)线(Xian)速(Su)度(Du)控(Kong)制(Zhi)
3.3.1辊(Gun)径(Jing)偏(Pian)差(Cha)补(Bu)偿(Chang)
(?) (?)复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)、(?)输(Shu)送(Song)辊(Gun)共(Gong)24根(Gen) 。(?) 由(You)于(Yu)辊(Gun)径(Jing)的(De)机(Ji)械(Xie)加(Jia)工(Gong)存(Cun)在(Zai)正(Zheng)负(Fu)公(Gong)差(Cha),尽(Jin)管(Guan)使(Shi)用(Yong)的(De)辊(Gun)都(Du)在(Zai)允(Yun)许(Xu)的(De)公(Gong)差(Cha)范(Fan)围(Wei)内(Nei),但(Dan)计(Ji)算(Suan)各(Ge)轴(Zhou)圆(Yuan)周(Zhou),其(Qi)各(Ge)轴(Zhou)周(Zhou)长(Chang)的(De)差(Cha)使(Shi)得(De)各(Ge)轴(Zhou)以(Yi)同(Tong)一(Yi)转(Zhuan)速(Su)旋(Xuan)转(Zhuan)时(Shi)线(Xian)速(Su)度(Du)不(Bu)一(Yi)致(Zhi),不(Bu)能(Neng)满(Man)足(Zu)控(Kong)制(Zhi)精(Jing)度(Du)的(De)要(Yao)求(Qiu),必(Bi)须(Xu)对(Dui)其(Qi)纠(Jiu)偏(Pian)。(?)
(?) (?)Q—(?)Motion提(Ti)供(Gong)三(San)种(Zhong)偏(Pian)差(Cha)纠(Jiu)正(Zheng)方(Fang)法(Fa):
①(?) 固(Gu)定(Ding)参(Can)数(Shu)设(She)置(Zhi)
②(?) 变(Bian)速(Su)机(Ji)控(Kong)制(Zhi)
③(?) 差(Cha)速(Su)齿(Chi)轮(Lun)
(?) (?)固(Gu)定(Ding)参(Can)数(Shu)设(She)置(Zhi)法(Fa)是(Shi)用(Yong)游(You)标(Biao)卡(Ka)尺(Chi)或(Huo)其(Qi)它(Ta)测(Ce)量(Liang)器(Qi)具(Ju)直(Zhi)接(Jie)测(Ce)量(Liang)辊(Gun)径(Jing),并(Bing)计(Ji)算(Suan)出(Chu)周(Zhou)长(Chang),修(Xiu)正(Zheng)后(Hou)设(She)定(Ding)电(Dian)子(Zi)齿(Chi)轮(Lun),使(Shi)各(Ge)辊(Gun)线(Xian)速(Su)度(Du)相(Xiang)等(Deng)。(?)
(?) (?)变(Bian)速(Su)机(Ji)控(Kong)制(Zhi)和(He)差(Cha)速(Su)齿(Chi)轮(Lun)法(Fa)既(Ji)可(Ke)离(Li)线(Xian)设(She)置(Zhi)也(Ye)可(Ke)在(Zai)线(Xian)调(Diao)节(Jie) 。(?)连(Lian)接(Jie)变(Bian)速(Su)机(Ji)到(Dao)滚(Gun)筒(Tong)支(Zhi)路(Lu),把(Ba)变(Bian)速(Su)机(Ji)的(De)变(Bian)速(Su)比(Bi)设(She)为(Wei)变(Bian)量(Liang),通(Tong)过(Guo)调(Diao)节(Jie)各(Ge)辊(Gun)的(De)变(Bian)速(Su)比(Bi)值(Zhi),使(Shi)其(Qi)达(Da)到(Dao)线(Xian)速(Su)度(Du)相(Xiang)等(Deng)。(?) 连(Lian)接(Jie)差(Cha)速(Su)齿(Chi)轮(Lun)到(Dao)滚(Gun)筒(Tong)支(Zhi)路(Lu),在(Zai)差(Cha)速(Su)齿(Chi)轮(Lun)侧(Ce)加(Jia)入(Ru)辅(Fu)助(Zhu)虚(Xu)拟(Ni)伺(Si)服(Fu)电(Dian)机(Ji)使(Shi)辊(Gun)筒(Tong)的(De)速(Su)度(Du)得(De)到(Dao)修(Xiu)正(Zheng) 。(?)
(?) (?)本(Ben)系(Xi)统(Tong)采(Cai)用(Yong)变(Bian)速(Su)机(Ji)控(Kong)制(Zhi)法(Fa).
(?) (?)设(She)要(Yao)求(Qiu)线(Xian)速(Su)度(Du)相(Xiang)同(Tong)的(De)24轴(Zhou)辊(Gun)径(Jing)由(You)小(Xiao)到(Dao)大(Da)依(Yi)次(Ci)为(Wei):
(?) (?) (?) (?)Φ(?)1,Φ(?)2,Φ(?)3 Φ(?)24
(?) (?)在(Zai)虚(Xu)模(Mo)式(Shi)分(Fen)别(Bie)加(Jia)入(Ru)变(Bian)速(Su)机(Ji),其(Qi)对(Dui)应(Ying)的(De)变(Bian)速(Su)比(Bi)依(Yi)次(Ci)为(Wei):
(?) (?) (?) (?)Κ(?)1,Κ(?)2,Κ(?)3Κ(?)24
(?) (?)其(Qi)中(Zhong): Κ(?)1=10000; Κ(?)n=((?)Φ(?)1/Φ(?)n)(?)*(?)10000 ((?)n = 2~(?)24)(?)
3.3.2 微(Wei)张(Zhang)力(Li)控(Kong)制(Zhi)
(?) (?)复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)传(Chuan)动(Dong)对(Dui)象(Xiang)是(Shi)生(Sheng)产(Chan)纸(Zhi)尿(Niao)裤(Ku)的(De)各(Ge)种(Zhong)材(Cai)料(Liao),只(Zhi)有(You)使(Shi)其(Qi)在(Zai)加(Jia)工(Gong)过(Guo)程(Cheng)不(Bu)打(Da)滑(Hua)和(He)堆(Dui)料(Liao)才(Cai)能(Neng)让(Rang)材(Cai)料(Liao)匀(Yun)速(Su)传(Chuan)送(Song),从(Cong)而(?)保(Bao)证(Zheng)产(Chan)品(Pin)精(Jing)度(Du).。(?)为(Wei)此(Ci)采(Cai)用(Yong)微(Wei)张(Zhang)力(Li)控(Kong)制(Zhi),即(Ji)在(Zai)连(Lian)辊(Gun)之(Zhi)间(Jian)加(Jia)入(Ru)微(Wei)小(Xiao)速(Su)度(Du)差(Cha)Δ(?)Ⅴ(?),以(Yi)使(Shi)加(Jia)工(Gong)材(Cai)料(Liao)绷(Beng)直(Zhi)既(Ji)不(Bu)堆(Dui)料(Liao)也(Ye)不(Bu)打(Da)滑(Hua) 。(?)
(?) (?)设(She): 沿(Yan)材(Cai)料(Liao)加(Jia)工(Gong)前(Qian)进(Jin)方(Fang)向(Xiang)复(Fu)合(He)辊(Gun)、(?)压(Ya)合(He)/牵(Qian)辊(Gun)依(Yi)次(Ci)为(Wei):
(?) (?) (?) (?)φ(?)1,φ(?)2,φ(?)3 φ(?)24
(?) (?)对(Dui)应(Ying)各(Ge)辊(Gun)线(Xian)速(Su)度(Du)依(Yi)次(Ci)为(Wei):
(?) (?) (?) (?)V1,V2,V3 V24
(?) (?)其(Qi)中(Zhong): Vn - Vn+1 = Δ(?)V ((?)Δ(?)V< Vn*(?)1‰(?) ~(?)2.5‰(?))(?)
3.4 切(Qie)刀(Dao)辊(Gun)相(Xiang)位(Wei)控(Kong)制(Zhi)
(?) (?)6个(Ge)切(Qie)刀(Dao)辊(Gun)设(She)计(Ji)为(Wei)往(Wang)复(Fu)式(Shi)自(Zi)由(You)凸(Tu)轮(Lun)模(Mo)式(Shi).一(Yi)个(Ge)周(Zhou)期(Qi)为(Wei)此(Ci)360°(?)与(Yu)切(Qie)刀(Dao)辊(Gun)一(Yi)转(Zhuan)相(Xiang)对(Dui)应(Ying).其(Qi)凸(Tu)轮(Lun)曲(Qu)线(Xian)如(Ru)图(Tu)4所(Suo)示(Shi) 。(?)
3.4.1阶(Jie)跃(Yue)负(Fu)载(Zai)速(Su)度(Du)补(Bu)偿(Chang)
(?) (?)切(Qie)刀(Dao)辊(Gun)属(Shu)阶(Jie)跃(Yue)负(Fu)载(Zai).当(Dang)切(Qie)刀(Dao)辊(Gun)转(Zhuan)至(Zhi)切(Qie)刀(Dao)位(Wei)时(Shi)负(Fu)载(Zai)突(Tu)然(Ran)跃(Yue)变(Bian),电(Dian)机(Ji)速(Su)度(Du)也(Ye)会(Hui)被(Bei)瞬(Shun)间(Jian)跌(Die)落(Luo)如(Ru)图(Tu)5所(Suo)示(Shi) 。(?)
(?) (?)由(You)于(Yu)每(Mei)个(Ge)切(Qie)刀(Dao)辊(Gun)的(De)负(Fu)荷(He)率(Lu)不(Bu)同(Tong),所(Suo)以(Yi)每(Mei)个(Ge)切(Qie)刀(Dao)辊(Gun)转(Zhuan)至(Zhi)切(Qie)刀(Dao)位(Wei)时(Shi)速(Su)度(Du)跌(Die)落(Luo)的(De)幅(Fu)值(Zhi)和(He)回(Hui)调(Diao)的(De)时(Shi)间(Jian)也(Ye)都(Du)不(Bu)同(Tong) 。(?)由(You)此(Ci)会(Hui)引(Yin)起(Qi)切(Qie)刀(Dao)辊(Gun)间(Jian)相(Xiang)位(Wei)错(Cuo)位(Wei),所(Suo)以(Yi)必(Bi)须(Xu)进(Jin)行(Xing)补(Bu)偿(Chang)。(?)其(Qi)补(Bu)偿(Chang)的(De)方(Fang)法(Fa)如(Ru)图(Tu)6所(Suo)示(Shi),按(An)图(Tu)6给(Gei)定(Ding)速(Su)度(Du)曲(Qu)线(Xian),设(She)置(Zhi)凸(Tu)轮(Lun)曲(Qu)线(Xian),将(Jiang)抵(Di)消(Xiao)由(You)于(Yu)负(Fu)载(Zai)跃(Yue)变(Bian)产(Chan)生(Sheng)的(De)速(Su)度(Du)波(Bo)动(Dong) 。(?)当(Dang)然(Ran)电(Dian)机(Ji)功(Gong)率(Lu)选(Xuan)得(De)过(Guo)大(Da)使(Shi)负(Fu)荷(He)率(Lu)较(Jiao)小(Xiao)或(Huo)系(Xi)统(Tong)转(Zhuan)动(Dong)量(Liang)设(She)计(Ji)大(Da)些(Xie), 阶(Jie)跃(Yue)负(Fu)载(Zai)产(Chan)生(Sheng)的(De)速(Su)度(Du)波(Bo)动(Dong)也(Ye)会(Hui)减(Jian)小(Xiao)或(Huo)减(Jian)少(Shao)到(Dao)精(Jing)度(Du)允(Yun)许(Xu)的(De)范(Fan)围(Wei)内(Nei) 。(?)
3.4.2 随(Sui)机(Ji)扰(Rao)动(Dong)调(Diao)节(Jie)功(Gong)能(Neng)
(?) (?)电(Dian)网(Wang)的(De)电(Dian)压(Ya)波(Bo)动(Dong)电(Dian)磁(Ci)场(Chang)干(Gan)扰(Rao)以(Yi)及(Ji)加(Jia)工(Gong)材(Cai)料(Liao)不(Bu)均(Jun)匀(Yun)都(Du)会(Hui)使(Shi)运(Yun)动(Dong)过(Guo)程(Cheng)的(De)切(Qie)刀(Dao)辊(Gun)产(Chan)生(Sheng)随(Sui)机(Ji)扰(Rao)动(Dong),使(Shi)个(Ge)别(Bie)机(Ji)架(Jia)的(De)切(Qie)刀(Dao)辊(Gun)相(Xiang)位(Wei)产(Chan)生(Sheng)错(Cuo)位(Wei)。(?)系(Xi)统(Tong)设(She)计(Ji)了(Liao)如(Ru)图(Tu)7所(Suo)示(Shi)调(Diao)节(Jie)功(Gong)能(Neng),可(Ke)手(Shou)动(Dong)或(Huo)自(Zi)动(Dong)纠(Jiu)正(Zheng)错(Cuo)位(Wei)。(?)V32为(Wei)30个(Ge)轴(Zhou)的(De)同(Tong)步(Bu)驱(Qu)动(Dong)虚(Xu)拟(Ni)伺(Si)服(Fu)电(Dian)机(Ji),V1为(Wei)1轴(Zhou)的(De)辅(Fu)助(Zhu)驱(Qu)动(Dong)虚(Xu)拟(Ni)伺(Si)服(Fu)电(Dian)机(Ji)作(Zuo)用(Yong)是(Shi)纠(Jiu)偏(Pian)
。(?)
图(Tu)七(Qi) 辅(Fu)助(Zhu)轴(Zhou)纠(Jiu)偏(Pian)系(Xi)统(Tong)
4、(?) 结(Jie)论(Lun)
(?) (?)三(San)菱(Ling)运(Yun)动(Dong)控(Kong)制(Zhi)器(Qi)是(Shi)集(Ji)通(Tong)讯(Xun)、(?)位(Wei)置(Zhi)、(?)速(Su)度(Du)、(?)张(Zhang)力(Li)控(Kong)制(Zhi)为(Wei)一(Yi)体(Ti)的(De)自(Zi)动(Dong)控(Kong)制(Zhi)平(Ping)台(Tai).简(Jian)单(Dan)、(?)易(Yi)懂(Dong)、(?)直(Zhi)观(Guan)、(?)可(Ke)视(Shi)性(Xing)强(Qiang)的(De)编(Bian)程(Cheng)方(Fang)法(Fa),适(Shi)合(He)于(Yu)各(Ge)种(Zhong)层(Ceng)次(Ci)的(De)自(Zi)动(Dong)化(Hua)专(Zhuan)业(Ye)人(Ren)员(Yuan)在(Zai)短(Duan)时(Shi)间(Jian)内(Nei)掌(Zhang)握(Wo)并(Bing)应(Ying)用(Yong);丰(Feng)富(Fu)的(De)控(Kong)制(Zhi)功(Gong)能(Neng)、(?)高(Gao)分(Fen)辨(Bian)率(Lu)系(Xi)统(Tong)、(?)快(Kuai)速(Su)响(Xiang)应(Ying)满(Man)足(Zu)各(Ge)类(Lei)机(Ji)械(Xie)设(She)备(Bei)生(Sheng)产(Chan)工(Gong)艺(Yi)要(Yao)求(Qiu)。(?)
深(Shen)圳(Zhen)市(Shi)海(Hai)蓝(Lan)机(Ji)电(Dian)设(She)备(Bei)有(You)限(Xian)公(Gong)司(Si)((?)ctrl3.com)(?)销(Xiao)售(Shou)和(He)批(Pi)发(Fa):(?)三(San)菱(Ling)变(Bian)频(Pin)器(Qi)、(?)三(San)菱(Ling)plc、(?)三(San)菱(Ling)触(Chu)摸(Mo)屏(Ping)、(?)三(San)菱(Ling)伺(Si)服(Fu)电(Dian)机(Ji)等(Deng)工(Gong)控(Kong)自(Zi)动(Dong)化(Hua)产(Chan)品(Pin).电(Dian)话(Hua):(?)400-8819130 0755-88356296((?)10线(Xian))(?) 大(Da)客(Ke)户(Hu):(?)13823726967 吴(Wu)经(Jing)理(Li)
本(Ben)文(Wen)原(Yuan)创(Chuang)自(Zi):(?)深(Shen)圳(Zhen)海(Hai)蓝(Lan)机(Ji)电(Dian)设(She)备(Bei)有(You)限(Xian)公(Gong)司(Si),(?)如(Ru)果(Guo)你(Ni)对(Dui)三(San)菱(Ling)伺(Si)服(Fu)电(Dian)机(Ji)应(Ying)用(Yong)案(An)例(Li)感(Gan)兴(Xing)趣(Qu)请(Qing)阅(Yue)读(Du)我(Wo)们(Men)的(De)文(Wen)章(Zhang):(?)http://ctrl3.com/article/112.html
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